• VTP Altitude, Wakad, Pune, Maharashtra 411033, India

Factory technician in safety gear reviewing production status on a tablet on the plant floor
-85% shipment errors Shop floor ↔ ERP, live
  • Client:

    Delta Forge Manufacturing

  • Category:

    Manufacturing

  • Services:

    Software Development, IT Consulting & Support, Cloud & DevOps

Manufacturing case study

Manufacturing ERP Integration

Delta Forge Manufacturing ran its shop floor on one system and its shipping paperwork on another, with a team of clerks re-keying order details between the two every day. We integrated their ERP directly with shop-floor production data, cutting shipment errors by 85%.

00

%

Fewer shipment errors, first quarter

0

Manual re-entry steps per order

The challenge of project

Production data lived in a shop-floor system that never talked to the ERP handling orders and shipping. Every order required manual re-entry, and any typo or missed update meant the wrong part, wrong quantity, or wrong address went out the door. Tracing an error back to its source took hours of cross-checking spreadsheets.

ERP Sync Live
Shop Floor
ERP
Shipping

Order #48213 validated

Qty, part & address matched to floor data
Cleared

Discrepancy trace

Source found in under 3 minutes

Order-to-shipment trail

  • Production complete08:12
  • ERP synced08:12
  • Shipment cleared08:13
Full audit trail
  • Direct integration between shop-floor production data and the ERP, no manual re-entry

  • Automated order validation that flags mismatches before a shipment leaves the dock

  • Real-time production visibility for the sales and shipping teams

  • Full order-to-shipment audit trail for tracing any discrepancy in minutes

The result of project

Shipment errors fell 85% within the first quarter after go-live. The clerical team that once spent hours re-keying orders now focuses on exception handling instead of routine data entry, and Delta Forge can trace any discrepancy back to its source in minutes instead of hours.

Before the integration

Hours to trace a discrepancy

With the integration

Minutes, full audit trail

More completed work

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